5 Axis Profile Processing Machine

ZC 3054

- Robust mechanical structure suitable for high speed
- Axis speeds averaging 100 m/d
- Profile processing length 15000 mm
- Double station profile machining length 7300 mm x 2
- Machinable profile section size 450 x 300 mm
- Number of vices 20 pcs
- Spindle motor 8.5 kW 24,000 rpm
- Number of magazine teams 12 pieces
- Saw Ø 400 mm
- Mitsubishi CNC control unit
- Automatic tool length measurement
- Automatic positioning clamps
- Automatic tool recovery in case of power failure

- Mechanical structure capable of processing aluminum and steel profiles at high speed and high quality
- Stress relieved cast and welded parts to ensure continuous high speed precision
- Axis speeds averaging 100 m/d
- Ability to perform milling, notching, drilling, threading, countersinking, cutting, etc.
- Machining length 15000 mm at single station operation
- Processing length 7300 mm x 2 in double station operation
- Machinable profile section size 450 x 300 mm
- Coolant spray system

Control Panel
- Versatile adjustable, ergonomic kiosk
- 19'' screen
- Windows-based, user-friendly Kaban interface with easily adjustable parametric structure
- Compatibility with .NCX extension software
- High performance 4+1 axis Mitsubishi CNC control unit
- Optical communication and command boost
- Communication via Ethernet
- Working with G-Code
- Data transfer via USB and COM Port

- Servo-controlled positioning with increased torque
- Liquid cooled 8.5 kW max. 24.000 rpm spindle with thermostat sensor
- Tool cooling system with oil-air mixture spray speed adjustment, liquid level sensor
- HSK tool holder and tool holder cleaning system
- Tool change safety protocols written to minimize operator errors as much as possible

- 12 tool capacity magazine
- Tool change feature in maximum 8 seconds
- Saves time by changing tools when changing from process to process on the part
- Ø200mm saw can be installed

Saw Magazine
- Has a magazine for the saw
- Tool change in maximum 8 seconds
- Easy design for saw replacement
- Saw attachment up to Ø400mm maximum

Automatic Tool Length Measuring
- Precise tool length measurement

Profile Supports
- Foldable resting system that takes up minimal space
- Automatic profile resting system on both sides

- Profile loading process is very easy since the clamp fixings are on the front side.
- There are 20 clamps as standard.
- Since the surfaces on which the profile sits are roller system, it provides ease of profile sliding on the vise surface.
- Clamps take servo controlled automatic position according to the recipes on the workpiece.
- Easy part resetting with double-sided profile resting system.
- It offers the possibility to process long length profiles.
- Ø400 mm saw can be used for notching the ends of the profiles.
- Thanks to the pressure regulator, the clamp tightness can be adjusted according to the profile thickness.
- Parts smaller than 300 mm can be held and cut with a single clamp.
- Thanks to the vise and profile transportation system, the saw can easily enter between the profiles.

Chip Conveyor
- Chip conveyor for waste parts

- Ability to continue from where it left off in case of power failure with UPS system
- Automatic recovery function that sends the spindle to the safe zone
- Safety in operation with protective fences and safety barriers
- Safety labels

Technical support
- Periodic maintenance reminder function
- Service support via remote connection

Barcode Printer
Handwheel - Moving axes manually
Electronic Probe - Renishaw - Dimension control of machined or to be machined parts
Angle Tool Holder - Angled tool holder that can machine the bottom and face of the part

Technical parameters

Machine Features ZC 3054
X Axis Motor power 3,5 kW
X Axis Axis Speed 140 m/min
X Axis Machining Length 15000 mm
Y Axis Motor power 1,5 kW
Y Axis Axis Speed 80 m/min
Y Axis Machining Length 460 mm
Z Axis Motor power 1,5 kW
Z Axis Axis Speed 40 mm
Z Axis Machining Length 300 mm
A Axis Motor power 0,5 kW
A Axis Axis Speed 255 º/s
A Axis Angle ±90 º
C Axis Motor power 0,5 kW
C Axis Axis Speed 255 º/s
C Axis Angle ±180 º
Tool Motor power 11,5-13 kW
Spindle Max Rotation Speed 24000 rpm
Magazine Tool Number 12 Piece
Magazine Saw Maximum Diameter 200 mm
Saw Diameter 400 mm
Clamp Axis Speed 15 m/min
Clamp Number of Clamps 20 Piece

Technicial Specifications
Air Pressure 6-8 bar
Air Total Air Consumption 256 l/min
Feed Voltage 400 V
Feed Power 21 kW
Feed Current 42 A
Weight Net 16900 kg
Weight Gross 17100 kg
Sound Level 96 db

Machine Dimensions
Length 18663 mm
Width 3761 mm
Height 2583 mm

The machines illustrated on this website are under continuous development, we reserve the right to change dimensions and designs. The illustrations may differ from the actual version of the machines and/or may include options at extra cost.